Cone Rolling Machine For Steel

We are a professional cone rolling machine manufacturer with over 10 years of industry experience. Today, we would like to introduce the maintenance and care of cone rolling machine to you:

Cone rolling machine, as a kind of key machinery and equipment for rolling sheet metal into a cone or arc, plays an indispensable role in many industrial fields, such as pipeline processing, metal product manufacturing and so on. Among them, cone rolling machine is one of our widely used sheet rolling equipment. It has excellent quality and reliable performance, however, after a certain period of operation, affected by a variety of factors, some failures may still occur. Through regular, professional maintenance, can significantly reduce the incidence of equipment failure, effectively extend the service life of the equipment, to protect the production of efficient and stable operation. Next, will provide you with a detailed introduction to the specific maintenance methods.

1, Equipment lubrication and maintenance:

(1)Oil level check and replenishment: Before the roll cone machine is put into use, it is necessary to check the oil level shown on the oil mark on the side of the box. If the oil level is lower than the oil line, lubricant should be injected through the oil filling hole on the box cover until the oil level reaches the oil line position.      

(2)Upper roller lubrication: In order to ensure that the lubrication bearings of the upper roller work normally, it is necessary to inject an appropriate amount of lubricant from the oil cup at the front end of the upper roller shaft.

(3)Lubrication of the press-down device: The slider, adjusting screw and nut of the press-down device should be lubricated to ensure its good operation.

(4)Selection and replacement of lubricating oil: In summer, it is suitable to inject No. 30 or No. 40 mechanical oil into the box; in winter, it is recommended to inject No. 20 mechanical oil. After half a year of normal use of the equipment, the box should be cleaned and replaced with new oil. Standardized and regular maintenance is the key to ensure the stable operation and extend the service life of the cone rolling machine.

2, Roll cone machine other maintenance details

Roll cone machine is mainly composed of host, hydraulic station, electric control cabinet three major components. The high-pressure oil output from the electric oil pump is transported to the inside of the cylinder or motor through the high-pressure oil pipe, and the high-pressure oil pushes the plunger inside the cylinder or motor, generating thrust and torque, which in turn realizes the bending processing of the profiles through the mold parts.

(1)Circuit: Need to focus on the cleanliness of the circuit board, clean up the dust in the strong and weak electricity box regularly, keep the electricity box in a dry state, to avoid electrical failure caused by moisture.

(2)Oil circuit: The machine transmission parts should be carefully checked to see whether there is oil leakage phenomenon. Once found, need to be dealt with in a timely manner to prevent the piston rod from scratching, while avoiding oil metamorphosis affecting the operation of the equipment.

(3)Equipment: Check the machine transmission parts there are no signs of wear, check each grease nozzle whether there is a blockage, and according to the provisions of the filling of grease, in order to protect the normal operation of the equipment and lubrication of the components.

3.Other precautions:

(1)Hydraulic oil maintenance: It is recommended that the hydraulic oil be replaced once a year and the sludge in the tank be cleaned. This helps to ensure the efficient operation of the hydraulic system and reduce the damage caused to the system due to oil deterioration and accumulation of impurities.

(2)Water cooler maintenance: The water cooler should be cleaned in a timely manner to prevent the accumulation of dirt affecting the heat dissipation effect, resulting in increased oil temperature, which in turn accelerates the aging of the oil. Stable oil temperature is essential to maintain the performance of the hydraulic system and extend the service life of the equipment.

(3)Inspection of safety devices: Safety is no small matter. During the maintenance of the equipment, it is necessary to carry out a comprehensive inspection of safety devices such as safety door switches, pressure relief valves of the oil circuit, safety stops, and warning lights of the cone winder, to ensure that they can work properly. These safety devices are an important line of defense to ensure the safety of equipment operation, any failure or abnormality may bring serious safety hazards.

If you are interested in cone rolling machine, please contact us.