We are a professional manufacturer of mechanical plate rolling machine with over 10 years of industry experience. Today, we would like to introduce to you:
The working principle of the China mechanical plate rolling machine is mainly based on the three-point bending mechanics model. The following is a detailed explanation of its working principle:
Mechanical plate rolling machines, especially common three roll plate rolling machines, are usually composed of upper rollers, lower rollers, and edge rollers. The upper roller serves as the main drive roller, providing the main driving force for rolling the sheet metal; The lower roller can move vertically up and down to clamp the sheet, and mesh with the upper roller gear through the lower roller gear, while also serving as an active transmission roller; The edge roller performs tilting motion and has dual functions of pre bending and curling.
During work, metal sheets are placed between upper and lower rollers and edge rollers. As the upper roller rotates, it exerts a downward pressure on the sheet and drives the sheet to start rolling. At the same time, the lower and edge rollers play a supporting and guiding role, ensuring that the sheet can bend according to the predetermined curvature.
Specifically, the rolling process can be divided into the following stages:
1. Pre bending stage: In this stage, the edge rollers will first perform a tilting motion to pre bend the edges of the sheet. This helps the board to more easily form the desired curvature in the subsequent rolling process.
2. Rolling stage: As the upper roller continues to rotate and apply pressure, the sheet will gradually be rolled into a cylindrical shape or other desired shape. During this process, the lower roller and edge roller will maintain appropriate positions and angles to ensure the bending quality of the sheet.
3. Rounding stage: After the rolling is completed, it may be necessary to round the cylinder to improve its roundness and accuracy. This is usually achieved by adjusting the position and angle of the upper roller, lower roller, and edge roller.
It should be noted that the rolling accuracy and efficiency of a mechanical plate rolling machine are affected by various factors, such as the structure of the equipment, the performance of the transmission system, and the skill level of the operator. Therefore, when using a mechanical rolling machine, it is necessary to strictly follow the operating procedures and regularly maintain and upkeep the equipment to ensure its normal operation and rolling quality.
In general, the working principle of a mechanical plate rolling machine is to use a three-point bending mechanics model to continuously bend metal sheets by utilizing the relative motion of the upper and lower rollers and the edge rollers, thereby achieving the purpose of rolling.
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